The overall installation and debugging difficulty is low to medium. As long as the core accuracy requirements are grasped, a regular factory maintenance team can complete the task; no professional manufacturer on-site service is needed.
1. Basic Installation Difficulty: Low, not much different from single-sensor installation.
It simply adds one more sensor. A regular electrician/mechanic can handle the installation and removal. It only requires controlling two more accuracy requirements than a single-sensor system: coaxiality and torque consistency. These two points can be achieved with standard tools and do not require special skills.
2. Initial Matching and Debugging Difficulty: Medium, can be achieved by following the steps.
Initial matching requires zero-point and full-scale deviation tests. As long as the steps of "temperature stabilization → zero-point measurement → full-scale measurement → calibration and alignment" are strictly followed, it can be completed in half a day. The difficulty lies in patiently controlling the temperature stabilization. With patience, most systems will achieve the required accuracy on the first attempt.
3. Algorithm Parameter Debugging Difficulty: Low; Existing Rules Can Be Directly Applied. Dynamic threshold adjustment requires no complex programming. Simply pre-set amplification rules according to the process stage, import the threshold template, and it will run automatically. Existing injection molding machine PLCs can handle this; no additional intelligent algorithm development is needed. Ordinary electrical
engineers can manage it.
4. Troubleshooting Difficulty: Low; Interchange Verification Method for Rapid Location. If deviations or false alarms occur, the aforementioned interchange verification method can quickly distinguish between installation and sensor issues. The problem can be located within half an hour, without disassembling the machine for inspection; it can be resolved on-site.
For injection molding plants with some maintenance capabilities, installation and debugging can be completed independently. Only high-end fully automated production lines require manufacturer cooperation for algorithm integration; ordinary small and medium-sized factories can easily debug independently.
