Determining if a temperature equalization sensor has fully recovered requires comprehensive verification through three aspects: insulation resistance, signal stability, and system function. Especially in the high-temperature and high-humidity environment of Wuhan, it is essential to ensure that all indicators meet closed-loop standards before normal use.
1. Electrical Performance Recovery: Insulation and Circuit Resistance Meet Standards
Insulation Resistance > 100MΩ (500VDC test): Use a megohmmeter to measure the resistance between the casing and the signal line to confirm that internal moisture has been completely removed;
Circuit Resistance within the range of 2~10Ω: Use a multimeter to test the thermocouple circuit to rule out open circuits or poor contact;
Repeat the test three times and take the average: A difference of <10% is considered stable, avoiding random errors.
2. Signal Stability Recovery: No drift, no glitches
30-minute power-on test run: Temperature drift < 0.5℃/h (steady-state condition); No transient glitches (> 5℃/s) or jumps;
Primary/backup temperature difference monitoring: Average difference < 0.5℃; Number of instantaneous out-of-range (> 2℃) errors: 0;
AI health weight restored to ≥ 0.8: The PHM system completed learning within 24 hours, indicating data reliability.
Engineering Value: A medical company, through a 30-minute stability test, controlled the post-reuse failure rate to within 2.3%.
3. System Functional Closed-Loop Verification: Temperature Control and Fault Tolerance are Normal
|
Verification Item |
Acceptance Standard |
Verification Method |
|
Zero-Point Calibration Response |
Offset < 0.3℃ |
Observe after automatic calibration |
|
Step Response Time |
≤ 120 seconds |
Sudden increase in heat power, record rise time |
|
Automatic Switching Function |
Switching within 0.5 seconds after disconnection, fluctuation ≤ ±1.0℃ |
Simulate main sensor disconnection |
|
Filtering Effectiveness |
Injected noise signal, 5Hz low-pass filter can effectively suppress it |
System log check |

